All Position Pipeline Automatic Welding Machine

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All Position Pipeline Automatic Welding Machine
Details
The Automatic MIG pipe welding machine integrates GWAM and GMAW-P modes, adapting to various welding processes such as solid core wire, flux-cored wire, and metal powder core wire.
The entire machine supports welding in all vertical positions, both upward and downward.
The welding head has no left or right distinction, allowing for 360° continuous circumferential welding.
Category
Welding Machine
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Description

Basic Product Introduction

 

 

product-708-208

 

Product Features

 

 

(1) The Automatic MIG pipe welding machine integrates GWAM and GMAW-P modes, adapting to various welding processes such as solid core wire, flux-cored wire, and metal powder core wire.
(2) The entire machine supports welding in all vertical positions, both upward and downward.
(3) The welding head has no left or right distinction, allowing for 360° continuous circumferential welding.

Automatic MIG pipe welding machine on-site construction scene 2
Automatic MIG pipe welding machine on-site construction scene

 

Product Technical Specifications

 

 

Technical Specifications

Product Model

EC501/EC502

Applicable pipe diameter

273mm and above

Welding wire diameter

0.8-2.0mm

Welding wire spool specifications

Standard 5KGS(205mm)

Wire feed speed

0-19m/min

Horizontal adjustment range

62mm

Range of up and down adjustment

56mm

Dwell time on both sides

0-1second

Nose gear taxiing speed

0-1200mm/min

Welding torch tilt angle

±30°

Left and right swing angle of the welding torch

±30°

Volume

370*450*300(Does not include welding wire spool)

Weight

13KGS(Does not include welding wire spool)

 

Intelligent Research

 

 

(1) Build a molten pool intelligent monitoring system to change the traditional operation method of welders observing the molten pool with the naked eye. Welders can view the welding gun's working status in real time through a screen, significantly reducing manual labor intensity.
(2) Integrating high-speed photography technology into MIG automatic welding equipment can visually present the characteristics of droplet transition, making it easier for operators to accurately adjust parameters, achieve precise control of the droplet process, and improve the accuracy and stability of welding operations.
(3) The automatic MIG pipe welding machine uses tracks for pipe welding and other applications, allowing a single person to set up the tracks and completely solving the problem of the tracks easily falling.

 

Company Milestones and Project Achievements

 

 

(1) In 2017, the Zhong'an project cooperation included: providing welding machines and integrating the wire feeder panel with the original cart of Nanjing Engineering Company.
(2) In 2018, the cooperation between Sinopec Petrochemical and others included: redesigning the welding head, using the company's unique pipeline welding control system, and working with the existing tracks of the Nanjing engineering company.
(3) In 2019, the cooperation with Gulei Refining involved: modifying the company's pipeline welding heads, adjusting the lifting and swinging parts, using the company's weld track for the volute, and installing the company's track for the horizontal welding part on the track legs of Nanjing Engineering Company; the power supply was switched to an inverter welder, and a control box designed for pipeline welding was used.
(4) In 2020, the collaboration at Zhenhai Refining and Chemical involved switching the power supply to an all-in-one smart control power unit.
(5) In 2021, Hainan Refining & Chemical's collaboration included trying to use steel tracks and corresponding locomotives to weld spherical tanks.
(6) In 2022, Zhenhai Refining & Chemical's collaboration included trying out seam-tracking technology for pipeline welding on spherical tanks and using molten pool monitoring cameras to reduce the workload for welders.

 

FAQ

 

 

Q: How can I get to your factory?

A: Our factory is located near the Kunshan Railway Station in Jiangsu Province, and we can pick you up there.

Q: If I need to stay with you for a few days, can I book a hotel for you?

A: It is our honor to provide hotel booking services available at any time.

Q: What is your minimum order quantity? Can you send me samples?

A: Our minimum order quantity is one set. As the product is mechanical equipment, it's difficult to send samples; however, we can provide a product catalog. We welcome you to visit our company.

Q: What is the delivery time for your company's machinery?

A: Overall, the delivery cycle for standard machines is approximately 30 days; delivery times for customized machines will be determined through consultation with the customer.

 

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